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Rigid-Flex PCB Manufacturing

Define the rigid regions, the flexible interconnects and the installed shape before requesting a manufacturing quote.

Rigid-flex panel 〞 product image supplied by 勛圖tv
Rigid-flex panel 〞 product image supplied by 勛圖tv

Choose the architecture before optimizing the budget

ArchitectureSuitable project questionTrade-off to evaluate
Rigid boards joined by a connector or cableCan separate assemblies fit and remain serviceable?Connector space, assembly operations and service access.
Flex circuit with local stiffenersDo component or connector regions need local support without rigid multilayer circuitry?Support geometry, connector thickness and assembly fixtures.
Integrated rigid-flexMust rigid circuit regions and the flexible interconnect be one fabricated assembly?Regional stackup, manufacturing route, test access and installed shape.

For a 6-total / 2-flex concept, the rigid sections can use L1每L6 while only L3 and L4 continue across the bridge. The six-layer mapping shows exactly what that means. Layer count is not a substitute for the finished thickness of the flex.

A useful purchasing decision compares the complete installed assembly, including connectors, fixtures, test and handling. Keep the bare-board budget separate from components and assembly, then review the combined scope through rigid-flex assembly planning.

Choose the next review for your project

Your taskWhat to reviewContinue
Layer constructionTotal vs continuing flex layers; thickness by regionStackup and layer mapping
Six-layer designSix total layers with the actual flex span identifiedSix-layer rigid-flex
Layout and materialsZone boundaries, material system and model assumptionsDesign guidelines
AssemblyCarriers, access, handling and test scopeRigid-flex assembly
Cost and purchasingFiles, scope and quote comparisonPrepare an RFQ

Before awarding a new program, use the rigid-flex supplier qualification worksheet to request evidence for the proposed layer construction, bend duty and inspection scope.

Region and bend workbench

Use consistent layer numbering and actual finished thicknesses. The calculator checks one contiguous flex span; it does not infer bonding materials or approve a manufacturing process.

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Rigid-Flex Region & Bend Workbench

Project Preparation
Loading Rigid-Flex Region & Bend Workbench…
Using this tool & sharing results

Use the stated units, input limits and model assumptions. Results support an engineering discussion; they do not approve a design, process or production order.

After changing inputs, update the result before using it. Where a download or copy action is available, review that brief and attach or paste it into your enquiry. Opening Contact does not transfer these inputs or send a request.

How to use and share tool results

Rigid-flex PCB budget scenario

Explore an early bare-board allowance. The coefficients are uncalibrated; unsupported combinations require an engineering quote.

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Rigid-Flex PCB Budget Estimator

Project Preparation
Loading Rigid-Flex PCB Budget Estimator…
Using this tool & sharing results

Budget outputs are planning scenarios. Check the included costs and rate assumptions; a confirmed quotation requires a review of your files and scope.

After changing inputs, update the result before using it. Where a download or copy action is available, review that brief and attach or paste it into your enquiry. Opening Contact does not transfer these inputs or send a request.

How to use and share tool results

Continue with the next engineering decision

Follow the rigid-flex manufacturing sequence to review the flex subcircuit, transition, rigid buildup and final opening before release.

Once the rigid-flex construction is defined, review the broader PCB manufacturing and production-release scope to align fabrication data, inspection and the supply request.

Send a complete project brief

Include the flat outline and installed view, layer/region mapping, material grades, finished thicknesses, bend duty, copper artwork, drill information and quantities. Add the BOM, placement file and acceptance requirements when assembly is included.

Mark unresolved choices rather than guessing. Download tool results if they help describe your request. Contact does not automatically receive calculator inputs.