RT/duroid 5880 PCB Manufacturing & RF Design
Explore low-Dk RF geometry, check phase-matched paths and create an antenna starting geometry before requesting fabrication.
Design & Specify Your RT/duroid 5880 PCB
Check a design decision. Record assumptions. Prepare a useful fabrication enquiry.
Start with a supplier thickness
Choose a catalogue core or keep a custom design dimension. Applying a thickness changes the local microstrip height, not the finished board thickness.
No catalogue construction applied yet.
Compare two thickness choices at the same impedance
This Line design tab uses a preliminary zero-thickness, quasi-static model. For finite copper or GCPW, use the separate advanced calculation below. This reference model excludes solder mask, finite copper, roughness, vias and connectors. Confirm the exact stackup with a field solver and fabricator. Frequency is not a material-dispersion model. Microstrip h / free-space wavelength must be 鈮� 0.05.
Width, dielectric height and model-Dk sensitivity
Reference ground below 鈥� schematic, not an approved stackup
Finite-copper microstrip and grounded CPW
A mask or cover changes the field distribution. This worksheet records it for solver review rather than applying an unsupported universal Dk adjustment.
Build a layer-by-layer discussion stackup
Select a copper-layer count, then name and dimension every core and bond layer. Blank thicknesses are unresolved; they are never silently treated as zero.
Loading an example replaces this worksheet. Copper defaults are illustrative. Bond product, cured thickness and internal support thickness must be supplied; no lamination approval is implied.
View the layer-sequence schematic
Transfer uses only a named material core between L1 RF and L2 ground. No averaged mixed-dielectric Dk is created.
Shares the inputs in Line design. Change the geometry there before calculating this task.
Download the brief and attach it with your design files. Contact opens the enquiry page; parameters and files are not automatically transferred. Email opens a draft for you to review.
No enquiry has been sent. Calculations remain in this browser.
RT/duroid 5880 thickness and copper options
吃瓜tv can procure Rogers-offered materials and thicknesses. Select the exact construction for your request; available stock, copper combination, minimum purchase and delivery date are confirmed for the order.
| Nominal dielectric | Metric conversion | Supplier thickness tolerance | Construction note |
|---|---|---|---|
| 5 mil | 0.1270 mm | 卤 0.5 mil | |
| 10 mil | 0.2540 mm | 卤 0.7 mil | PDF prints 0.252 mm for 0.010 inch; exact conversion 0.254 mm is used by the tool. |
| 20 mil | 0.5080 mm | 卤 1.5 mil | |
| 31 mil | 0.7874 mm | 卤 2 mil | |
| 62 mil | 1.5748 mm | 卤 3 mil |
These are supplier catalogue dielectric dimensions, not finished PCB thickness or inventory. Metric values above are converted from the listed inch dimensions. A catalogue dielectric tolerance is not a guaranteed impedance tolerance.
Specify the cladding separately
- Electrodeposited copper, 0.5 oz (18 碌m nominal) 鈥� Base foil, not finished plated copper. Confirm the thickness/foil combination and roughness for the actual order.
- Electrodeposited copper, 1 oz (35 碌m nominal) 鈥� Base foil, not finished plated copper. Confirm the thickness/foil combination and roughness for the actual order.
- Rolled copper, 0.5 oz (18 碌m nominal) 鈥� Base foil, not finished plated copper. Confirm the thickness/foil combination and roughness for the actual order.
- Rolled copper, 1 oz (35 碌m nominal) 鈥� Base foil, not finished plated copper. Confirm the thickness/foil combination and roughness for the actual order.
Process Dk tolerance is a supplier-test specification, not an automatic Design Dk uncertainty band. Additional thicknesses 3.5鈥�375 mil are described in varying increments; no common tolerance is given. The broad copper-weight sentence on PDF page 1 includes an inconsistent micrometre value. Standard copper selections use the explicit page-2 table.
. Procurement availability confirmed by 吃瓜tv on 17 October 2026; this is not a stock or lead-time promise.
Make the antenna or transmission-line task explicit
A feed network, antenna radiator and filter can use the same laminate while needing different design evidence. A feed path needs impedance and phase control. A radiator also needs its finite ground, enclosure, feed position and matching structure. Start with the task you need to solve; a single substrate calculation cannot approve the complete RF assembly.
Phase-matched feeds
Use the phase task to convert a path-length difference into unwrapped electrical phase at the selected frequency. It shares the current microstrip effective permittivity. Equal physical lengths can still have unequal electrical lengths when launches, local stackup or dielectric conditions differ.
Use a controlled drawing and material specification to identify the ordered construction. A product photograph cannot verify laminate grade, dielectric properties or inspection results.
Keep the material data and design model connected
| Reference quantity | Value | How to use it |
|---|---|---|
| Process Dk | 2.20 卤 0.02 | Supplier test reference; do not use its tolerance as a guaranteed Design-Dk tolerance. |
| Design Dk | 2.20 | Starting model value, subject to exact construction and appropriate frequency data. |
| Df at 10 GHz | 0.0009 | Dielectric reference only; not total circuit insertion loss. |
| TCDk | -125 ppm/掳C | Typical coefficient; not a life or system-qualification model. |
Process Dk / Df: 10 GHz, 23 掳C, IPC TM-650 2.5.5.5; Design Dk: 8鈥�40 GHz differential phase length; TCDk: 鈭�50 to 150 掳C. Typical source values, not finished-board acceptance limits. In this workbench, Dk and frequency are explicit inputs; no dispersion curve is inferred. Catalogue constructions must be checked for the actual order.
Data checked 17 October 2026 against the . Use the current supplier document when releasing a design.
Choose a layer structure for the RF task
Start with the signal and its reference plane, then add routing, power and mechanical requirements. The workbench records each conductor and dielectric separately. Example layer allocations are discussion starting points, not released manufacturing constructions.
| Architecture | Decision to resolve | Useful next step |
|---|---|---|
| Two copper layers | RF signal on one face, continuous ground on the other. The core is the local dielectric; finish, mask and launches remain separate inputs. | Use the line and thickness comparison tools above. |
| Four copper layers | Define the outer RF cores and central bonding construction; decide whether both faces carry RF. | Review four-layer PCB fabrication and four-layer stackup choices. |
| Six copper layers | Keep RF paths beside continuous grounds while allocating internal power and routing. Specify the FR-4 or RF support core and both bond layers. | Define a six-layer PCB build; use the six-layer stackup guide for layer allocation. |
| Eight or more layers | Resolve additional routing, via transitions, lamination sequence and mechanical balance before freezing dimensions. | Review eight-layer fabrication requirements or discuss a specific construction. |
| RF / FR-4 hybrid or metal-backed build | Specify every bond product, cured thickness, interface and thermal requirement. The online tool does not approve a press cycle or adhesive system. | Use the Rogers multilayer construction guide. |
For other layer counts, follow the multilayer PCB manufacturing route. Material-specific construction and RF acceptance remain part of the RT/duroid 5880 enquiry.
Patch starting geometry
The rectangular patch task provides width and length with a simple fringing correction. It is a seed for EM simulation. Feed geometry, finite ground, radome, conductor thickness, bandwidth, efficiency and matching are not solved; no gain or return-loss promise is generated.
PTFE fabrication and handling
Discuss dimensional stability, material handling, hole-wall preparation, copper adhesion and assembly exposure for the actual construction. Preserve the specified cladding and dielectric thickness in repeat orders. RT/duroid 5880 and 5880LZ are different products; do not substitute one under the shorter family name.
A starting geometry you can reproduce
For a 50 惟 exposed microstrip using model Dk 2.20, local dielectric height 0.2540 mm and a 10 GHz calculation frequency, this model gives a starting width of 0.7838 mm and effective permittivity 1.8814. A uniform 50 mm path has an unwrapped phase of 823.55掳. These are calculated examples, not measured board results.
Reproduce the values in Line design, then change one input. Before release, replace the example with the agreed construction, include finite copper and mask in an appropriate solver, and confirm how the finished board will be inspected.
Turn design choices into acceptance requirements
| Decision | Include in the RFQ | Resolve before release |
|---|---|---|
| Antenna definition | Operating band, radiator and feed, ground / enclosure geometry | Which dimensions need full-wave tuning? |
| Phase paths | Reference planes, path lengths and allowable phase error | Are connectors and local discontinuities included? |
| PTFE process | Material construction, holes, finish and assembly exposure | Which preparation and handling steps apply? |
| RF verification | Measurement setup, calibration and acceptance criteria | Is the measured object a coupon, bare antenna or assembled system? |
Ask for confirmation against the released construction and files. The planning result is a discussion aid; the accepted drawing, quotation and inspection scope define the order.
See the physical features your drawing should define
Mark the relevant gaps, exposed RF conductors, mask boundaries and mechanical interfaces in the released drawing. Agree which dimensions and electrical structures require inspection.
Connect the drawing, the board and its test record
For your RT/duroid 5880 build, identify the evidence needed before ordering. A useful review connects the same material designation and drawing revision across the stackup, physical inspection and electrical test. The catalogue photograph on this page gives construction context; it does not establish order-specific material identity or RF performance.
Illustrative evidence workflow, not a sample inspection report. Request applicable records and agree availability before purchase. RF measurement scope, calibration, fixture correction and environmental testing must be specified; they are not automatically included in a continuity test.
Start the enquiry at your current design stage
| Your stage | Useful starting information | Request |
|---|---|---|
| Selecting a material | Frequency band, mechanical envelope, environment and material candidates. Final artwork is not needed to describe the question. | Check material availability |
| Designing the PCB | Proposed layer sequence, RF reference planes, dielectric / copper dimensions and unresolved requirements. | Request a stackup review |
| Ready for fabrication | Released artwork and drill files, drawing revision, quantity, material specification and acceptance requirements. | Get a quote for this build |
Use the workbench to download a brief if it helps explain the project, or contact the team directly. These links open Contact; they do not upload files or automatically submit tool inputs. Ask the team to confirm the available review scope and quotation requirements.
RT/duroid 5880 design & procurement questions
Does the patch tool produce production antenna artwork?
No. It generates a rectangular seed using a transmission-line approximation. Tune and verify it in an EM model with the actual feed, ground and surrounding structure.
Is a lower Dk always better?
It changes line widths, field distribution and resonator size. The best choice depends on the circuit, mechanical envelope, loss target and manufacturing constraints.
Does this tool model 5880LZ?
No. The reference configuration is RT/duroid 5880. A different grade requires its own sourced electrical and mechanical configuration.
Continue with the decision you need to make
For a different material route, compare the Rogers material families. Use the relevant construction or acceptance guide when the requirement goes beyond this material-specific model.
Model references & limits
The reference line tool uses a zero-thickness approximation; the advanced tool separately identifies finite-copper and grounded-CPW models. Corner results are deterministic bounds from your entered scenarios; no statistical capability is inferred. Measurements and a construction-specific field solver remain the appropriate next steps for release.
- : material values and test conditions.
- : Hammerstad鈥揓ensen geometry formulation.
- : initial rectangular-patch dimensions and fringing correction.
- : quasi-static mapping and limited finite-copper correction.
- : implementation convention cross-check; not a measured accuracy claim.