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Rogers PCB / RT/duroid 5870

RT/duroid 5870 PCB Manufacturing & Line Design

Check microstrip or symmetric stripline, compare 5880 at fixed geometry and prepare a repeatable 5870 construction specification.

Design Dk 2.33Df at 10 GHz 0.0012Glass-microfiber reinforced PTFE

Design & Specify Your RT/duroid 5870 PCB

Check a design decision. Record assumptions. Prepare a useful fabrication enquiry.

Start with a supplier thickness

Choose a catalogue core or keep a custom design dimension. Applying a thickness changes the local microstrip height, not the finished board thickness.

No catalogue construction applied yet.

Compare two thickness choices at the same impedance

Uses the current Line design Dk, frequency and target impedance. Exposed zero-thickness microstrip comparison; this does not include finite copper or mask. Bounds use catalogue thickness tolerance only.

Choose two core options.

Define your local RF geometry

Dimensions are in mm. Multiply mils by 0.0254. Dk is an explicit model input; catalogue thicknesses are not stock confirmation.

No calculation yet.

This Line design tab uses a preliminary zero-thickness, quasi-static model. For finite copper or GCPW, use the separate advanced calculation below. This reference model excludes solder mask, finite copper, roughness, vias and connectors. Confirm the exact stackup with a field solver and fabricator. Frequency is not a material-dispersion model. Microstrip h / free-space wavelength must be ≤ 0.05.

Width, dielectric height and model-Dk sensitivity

Check your own tolerance bounds

Eight deterministic corners use the current Design inputs. Defaults are illustrative, not supplier tolerances or process capability. No probability or production-yield claim.

No calculation yet.
Signal trace W above local dielectric h
Reference ground below — schematic, not an approved stackup
Finite-copper microstrip and grounded CPW

Model the selected cross-section

Use finished conductor thickness. Model-specific bounds and exclusions are shown with the result. GCPW assumes continuous coplanar and backing grounds; via fences, connectors and resonances require separate analysis.

No advanced calculation yet.

A mask or cover changes the field distribution. This worksheet records it for solver review rather than applying an unsupported universal Dk adjustment.

RT/duroid 5870 thickness and copper options

³ԹÏtv can procure Rogers-offered materials and thicknesses. Select the exact construction for your request; available stock, copper combination, minimum purchase and delivery date are confirmed for the order.

Nominal dielectricMetric conversionSupplier thickness toleranceConstruction note
5 mil0.1270 mm± 0.5 mil
10 mil0.2540 mm± 0.7 milPDF prints 0.252 mm for 0.010 inch; exact conversion 0.254 mm is used by the tool.
20 mil0.5080 mm± 1.5 mil
31 mil0.7874 mm± 2 mil
62 mil1.5748 mm± 3 mil

These are supplier catalogue dielectric dimensions, not finished PCB thickness or inventory. Metric values above are converted from the listed inch dimensions. A catalogue dielectric tolerance is not a guaranteed impedance tolerance.

Specify the cladding separately

  • Electrodeposited copper, 0.5 oz (18 µm nominal) — Base foil, not finished plated copper. Confirm the thickness/foil combination and roughness for the actual order.
  • Electrodeposited copper, 1 oz (35 µm nominal) — Base foil, not finished plated copper. Confirm the thickness/foil combination and roughness for the actual order.
  • Rolled copper, 0.5 oz (18 µm nominal) — Base foil, not finished plated copper. Confirm the thickness/foil combination and roughness for the actual order.
  • Rolled copper, 1 oz (35 µm nominal) — Base foil, not finished plated copper. Confirm the thickness/foil combination and roughness for the actual order.

Process Dk tolerance is a supplier-test specification, not an automatic Design Dk uncertainty band. Additional thicknesses 3.5–375 mil are described in varying increments; no common tolerance is given. The broad copper-weight sentence on PDF page 1 includes an inconsistent micrometre value. Standard copper selections use the explicit page-2 table.

. Procurement availability confirmed by ³ԹÏtv on 17 October 2026; this is not a stock or lead-time promise.

Lock the reference structure before comparing a replacement

A repeat build needs more than the laminate grade from a previous purchase order. Preserve the released stackup revision, finished copper, foil, reference planes, process allowances and acceptance method. A material comparison is useful only when those conditions are visible. The comparison task keeps the original line geometry fixed before showing the alternative equal-impedance width.

Microstrip and stripline use different height definitions

For microstrip, enter the local signal-to-ground dielectric height h. For symmetric stripline, enter the total ground-to-ground spacing b, with the trace centered between the planes. Do not enter half the spacing or reuse the overall board thickness without checking the cross-section.

Use a controlled drawing and material specification to identify the ordered construction. A product photograph cannot verify laminate grade, dielectric properties or inspection results.

Existing ³ԹÏtv board catalogue photograph associated with RT/duroid 5870
Existing ³ԹÏtv catalogue image, retained for construction context. Material identity and order conformance require procurement and inspection records.

Keep the material data and design model connected

Reference quantityValueHow to use it
Process Dk2.33 ± 0.02Supplier test reference; do not use its tolerance as a guaranteed Design-Dk tolerance.
Design Dk2.33Starting model value, subject to exact construction and appropriate frequency data.
Df at 10 GHz0.0012Dielectric reference only; not total circuit insertion loss.
TCDk-115 ppm/°CTypical coefficient; not a life or system-qualification model.

Process Dk / Df: 10 GHz, 23 °C, IPC TM-650 2.5.5.5; Design Dk: 8–40 GHz differential phase length; TCDk: −50 to 150 °C. Typical source values, not finished-board acceptance limits. In this workbench, Dk and frequency are explicit inputs; no dispersion curve is inferred. Catalogue constructions must be checked for the actual order.

Data checked 17 October 2026 against the . Use the current supplier document when releasing a design.

Choose a layer structure for the RF task

Start with the signal and its reference plane, then add routing, power and mechanical requirements. The workbench records each conductor and dielectric separately. Example layer allocations are discussion starting points, not released manufacturing constructions.

ArchitectureDecision to resolveUseful next step
Two copper layersRF signal on one face, continuous ground on the other. The core is the local dielectric; finish, mask and launches remain separate inputs.Use the line and thickness comparison tools above.
Four copper layersDefine the outer RF cores and central bonding construction; decide whether both faces carry RF.Review four-layer PCB fabrication and four-layer stackup choices.
Six copper layersKeep RF paths beside continuous grounds while allocating internal power and routing. Specify the FR-4 or RF support core and both bond layers.Define a six-layer PCB build; use the six-layer stackup guide for layer allocation.
Eight or more layersResolve additional routing, via transitions, lamination sequence and mechanical balance before freezing dimensions.Review eight-layer fabrication requirements or discuss a specific construction.
RF / FR-4 hybrid or metal-backed buildSpecify every bond product, cured thickness, interface and thermal requirement. The online tool does not approve a press cycle or adhesive system.Use the Rogers multilayer construction guide.

For other layer counts, follow the multilayer PCB manufacturing route. Material-specific construction and RF acceptance remain part of the RT/duroid 5870 enquiry.

Changing from 5870 to 5880

Compare both impedance shift at unchanged artwork and the width needed to recover the nominal impedance. The result is an electrical planning comparison, not an approval to change laminate, bonding, cladding or the product qualification record.

Repeat-build evidence

Keep the material designation, released artwork and stackup, inspection records, coupon results and any agreed deviations connected by revision. If the original construction is not known, investigate it before describing a new order as identical.

A starting geometry you can reproduce

For a 50 Ω exposed microstrip using model Dk 2.33, local dielectric height 0.2540 mm and a 10 GHz calculation frequency, this model gives a starting width of 0.7556 mm and effective permittivity 1.9714. A uniform 50 mm path has an unwrapped phase of 843.03°. These are calculated examples, not measured board results.

Reproduce the values in Line design, then change one input. Before release, replace the example with the agreed construction, include finite copper and mask in an appropriate solver, and confirm how the finished board will be inspected.

Turn design choices into acceptance requirements

DecisionInclude in the RFQResolve before release
Reference planesMicrostrip h or symmetric-stripline bDoes the drawing use the same dimension as the model?
Repeat constructionExact grade, thickness, foil and stackup revisionWhich items are fixed and which require approval to change?
Material alternative5870 baseline and 5880 candidateIs the comparison at fixed geometry or fixed impedance?
Order releaseArtwork, coupon and inspection revisionCan requirements and received records be traced to the same release?

Ask for confirmation against the released construction and files. The planning result is a discussion aid; the accepted drawing, quotation and inspection scope define the order.

Connect the drawing, the board and its test record

For your RT/duroid 5870 build, identify the evidence needed before ordering. A useful review connects the same material designation and drawing revision across the stackup, physical inspection and electrical test. The catalogue photograph on this page gives construction context; it does not establish order-specific material identity or RF performance.

1 · Released constructionMaterial, foil, layer sequence, dimensions and revision
2 · Physical constructionRepresentative cross-section, measured dielectric and conductor dimensions
3 · Electrical acceptanceCoupon geometry, test method, reference planes and agreed limits

Illustrative evidence workflow, not a sample inspection report. Request applicable records and agree availability before purchase. RF measurement scope, calibration, fixture correction and environmental testing must be specified; they are not automatically included in a continuity test.

Start the enquiry at your current design stage

Your stageUseful starting informationRequest
Selecting a materialFrequency band, mechanical envelope, environment and material candidates. Final artwork is not needed to describe the question.Check material availability
Designing the PCBProposed layer sequence, RF reference planes, dielectric / copper dimensions and unresolved requirements.Request a stackup review
Ready for fabricationReleased artwork and drill files, drawing revision, quantity, material specification and acceptance requirements.Get a quote for this build

Use the workbench to download a brief if it helps explain the project, or contact the team directly. These links open Contact; they do not upload files or automatically submit tool inputs. Ask the team to confirm the available review scope and quotation requirements.

RT/duroid 5870 design & procurement questions

Can I use this stripline model for an off-center trace?

No. It assumes a centered zero-thickness conductor between two ground planes. Asymmetric, broadside-coupled or mixed-dielectric structures need a suitable field solver.

Why does the 5880 comparison give two answers?

One answer preserves the original width and shows the impedance change. The other changes width to recover the original impedance. They represent different design decisions.

Are listed thicknesses proof of stock?

No. Supplier catalogue constructions are not a stock or delivery promise. Confirm the actual purchasable construction for the order.

Continue with the decision you need to make

For a different material route, compare the Rogers material families. Use the relevant construction or acceptance guide when the requirement goes beyond this material-specific model.

Model references & limits

The reference line tool uses a zero-thickness approximation; the advanced tool separately identifies finite-copper and grounded-CPW models. Corner results are deterministic bounds from your entered scenarios; no statistical capability is inferred. Measurements and a construction-specific field solver remain the appropriate next steps for release.

  • : material values and test conditions.
  • : Hammerstad–Jensen geometry formulation.
  • : zero-thickness characteristic impedance and effective-width correction.
  • : quasi-static mapping and limited finite-copper correction.
  • : implementation convention cross-check; not a measured accuracy claim.