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Rigid PCB Manufacturing Capabilities

Compare production and prototype limits for multilayer boards, copper, holes, surface finish and controlled impedance.

Solder-mask exposure equipment — ³ԹÏtv factory photograph.
Solder-mask exposure equipment — ³ԹÏtv factory photograph.
Production layers
1–24
Prototype layers · review
Up to 78
Minimum line / space
3 mil
Production / advanced impedance
±10% / ±7%

Full process capability tables

Use the matching construction and production window. Dimensions, copper and via limits must be reviewed together; an extended capability is confirmed against the released drawing.

Capability tables (CSV)

For a project-specific check: identify which production column you are using, the finished-versus-tool dimension, and the other limits used on that same construction. Send those marked rows with the manufacturing review. A table revision is not a substitute for written acceptance of a proposed stackup.

Layers & board dimensions

Layers & board dimensions
ParameterMass productionPrototype / extended reviewApplication notes
Layer count1–24 layers1–78 layersReview material system, stackup, hole spans and finished thickness together; the maximum is not a universal construction.
Max. panel size600 × 770 mm (23.62″ × 30.31″)600 × 770 mm & 500 × 1200 mm (19.69″ × 47.24″)Review finished-board array, process borders and usable panel area.
Max. board thickness8.5 mm8.5 mmConfirm with layer stackup and the drilling/plating window; do not combine with a separate minimum hole entry.
Min. board thickness2L: 0.3 mm · 4L: 0.4 mm · 6L: 0.8 mm2L: 0.1 mm · 4L: 0.3 mm · 6L: 0.6 mmConfirm handling, panel support, copper balance and the exact layer construction.

Prototype limits are a separate process window. The 8.5 mm maximum thickness and the smallest hole are not a supported combined specification.

Conductor width & spacing

Conductor width & spacing
ParameterMass productionPrototype / extended review
Min. inner-layer clearance3 mil3 mil
Min. line width3 mil (0.0762 mm)3 mil (0.0762 mm)
Min. line space3 mil (0.0762 mm)3 mil (0.0762 mm)

Conductor limits depend on copper weight, layer and local pattern density. Quote the tightest geometry on each layer.

Drilling, vias & hole plating

Drilling, vias & hole plating
ParameterMass productionPrototype / extended reviewApplication notes
Min. hole size0.1 mm0.1 mmConfirm drilling vs finished diameter, hole depth and material.
Min. plated hole copper25 µm25 µmPlated-through-hole reference; specify average/local minimum and acceptance class.
Min. blind / buried via0.1 mm0.1 mm (1–18 layers)Define layer span, depth and opening diameter; confirm the complete via map.
PTH dia. tolerance±0.076 mm (≈±3 mil)±0.076 mm (≈±3 mil)State the finished plated-hole diameter and fit requirement on the released drawing.
NPTH dia. tolerance±0.05 mm (≈±2 mil)±0.05 mm (≈±2 mil)Identify non-plated mechanical holes and the required finished diameter.
Hole position deviation±0.05 mm (≈±2 mil)±0.05 mm (≈±2 mil)Dimension the datum and feature location to make the positional requirement inspectable.

Define whether a diameter refers to a drill tool, finished plated hole or laser opening. The 0.1 mm entry needs a hole-specific process review.

Copper, solder mask & marking

Copper, solder mask & marking
ParameterMass productionPrototype / extended reviewApplication notes
Heavy copper4 oz (nominal ≈140 µm)up to 12 ozReview copper with line/space and construction; do not combine independent minima.
Min. solder-mask bridge0.1 mm (≈4 mil)0.1 mm (≈4 mil)Review mask colour, pad spacing and registration together.
Solder-mask colourGreen, Black, Blue, White, Yellow, RedGreen, Black, Blue, White, Yellow, Red
Silkscreen colourWhite, Yellow, Red, BlackWhite, Yellow, Red, Black
Peelable maskTop, bottom, double-sidedTop, bottom, double-sided

Heavy copper requires wider line and space. Solder-mask bridge capability also depends on colour and pad geometry.

Profile & mechanical processing

Profile & mechanical processing
ParameterMass productionPrototype / extended review
Outline methodRouting, V-groove, beveling, punchRouting, V-groove, beveling, punch
Outline tolerance±0.15 mm (≈±6 mil)±0.15 mm (≈±6 mil)

Dimension the finished profile and any bevel, score depth or edge plating on the fabrication drawing.

Electrical & reliability requirements

Electrical & reliability requirements
ParameterMass productionPrototype / extended reviewApplication notes
Controlled impedance±10%±7%Agree signal/reference layers, geometry, coupon and test method.
Insulation resistance1 × 10¹² Ω (normal)1 × 10¹² Ω (normal)Confirm temperature, humidity, conditioning and test voltage.
Through-hole resistancePer approved continuity test planPer approved continuity test planContinuity threshold and unit must be specified in the electrical-test plan.
Thermal shock3 × 10 sec @ 288 ℃3 × 10 sec @ 288 ℃Confirm specimen, conditioning, cycles and acceptance method; not an operating-temperature rating.
Warp & twist≤ 0.7%≤ 0.7%Define the panel/board condition and measurement method.
Electric strength> 1.3 kV/mm> 1.4 kV/mmMaterial test reference; confirm test method and dielectric construction.
Peel strength1.4 N/mm1.4 N/mmConfirm laminate, copper, conditioning and test method.
Solder-mask hardness reference> 6H> 6HReference >6H; specify the hardness test method. Do not interpret this as an abrasion-life rating.
Flammability94V-0 material / construction option94V-0 material / construction optionFor the selected recognized material/construction; request the applicable UL file and thickness range.
Test voltage50–330 V50–330 VElectrical-test setting; not rated operating voltage.

Electrical and reliability values require an agreed method, specimen and acceptance plan. Test voltage is not a continuous operating-voltage rating.

Materials & surface finishes

FR-4, high-Tg, halogen-free, low-loss and RF laminates are selected by grade and construction. Finish options include HASL / lead-free HASL, ENIG, ENEPIG, OSP, immersion silver / tin, and electrolytic hard gold / gold fingers.

State the finish and required thickness or specification on the drawing. Material ratings and finish acceptance apply to the selected construction.

Engineering decisions before release

HDI, via-in-pad & back drilling

Identify via spans, filling, capping and maximum residual stub. Select the process from the actual connection geometry.

HDI process specifications

Heavy copper & thermal paths

Define starting and finished copper separately. Review plating distribution, resin fill and fine features in the same construction.

Heavy-copper design and manufacture

Continue with design or budget planning

PCB manufacturing services and budget planning. Use the service-page tools for geometry or budget planning, or send your existing files directly for review.

Inspection evidence for your supplier review

Agree IPC-6012 for applicable rigid-board performance and IPC-A-600 for board acceptability, including revision, class and customer requirements. Request the relevant evidence against the part number and drawing revision.

help separate manufacturing requirements from acceptance criteria.

  • Current ISO 9001 documentation and applicable UL file / construction scope for supplier qualification.
  • Approved drawing, material identification, lot traceability and agreed inspection records.
  • Dimensional, electrical-test and any specified coupon / microsection results.

Quality system and supplier documents · Inspection workflow · Equipment and process evidence

Electrical test equipment used to check the board netlist.
Electrical test equipment used to check the board netlist.

Rigid PCB capability questions

Can the smallest hole be used in the thickest board?

No single table entry approves that combination. Hole depth, diameter, plating and the full stackup determine the process route. Identify the hole type and layer span for review.

Does prototype capability mean the same geometry is ready for volume?

The prototype column describes the extended review window. A volume release needs an agreed stackup, inspection plan and repeatable process for the specific design.

Can I specify 12 oz copper with 3 mil traces?

Treat these as separate limits. State copper on each layer and identify fine features so engineering can confirm the achievable combination.

Send the drawing. Define the build.

Send what you have. Mark any requirement where you need an engineering recommendation, and identify the current revision.

  • Gerber / ODB++ data, NC drill and fabrication drawing with revision.
  • Layer stack, material grade, board thickness and copper per layer.
  • Critical holes, line / space, impedance targets, finish and quantity.
  • Required IPC class, report scope and any drawing exceptions.

Ready for a manufacturability review?

Upload the files through Contact. The reply can define pricing, delivery, process exceptions and the agreed test scope.

Send files for an exact quote

sales@raypcb.com