勛圖tv 繚 ENGINEERING REFERENCE
ITEQ Stackup Design: Layer Assignment & Thickness Review
Assign exact ITEQ core and prepreg materials to a copper-layer sequence. Check thickness arithmetic and prepare an unambiguous stackup release.
Original engineering guidance 繚 References checked September 27, 2026
Build the stackup as an ordered material record
ITEQ stackup design assigns exact laminate and prepreg products to a physical sequence of copper and dielectric layers. The useful output is more than a colored cross-section: it identifies layer roles, thickness conventions, material revisions, electrical requirements and the state of manufacturing approval. A drawing should make it possible for engineering, purchasing and fabrication to refer to the same construction.
This page provides a layer-assignment worksheet and a complete four-layer arithmetic example. It does not replace the general multilayer PCB guide or a field solver. The tool checks what you entered, including copper count, total thickness and nominal mirrored-pair differences. It does not automatically choose a material for a target impedance or certify a construction.
Use the ITEQ material directory when the family is still undecided. Use the ITEQ prepreg selection page to prepare the bonding-layer detail. When the construction is ready for a quotation, the manufacturing page collects the scope and unresolved items without requiring another calculation first.
A four-copper-layer example with explicit conventions
| Entry from top to bottom | Material identity | Finished contribution | Role |
|---|---|---|---|
| Copper L1 | Specified copper | 0.035 mm | Signal routing |
| Prepreg bondline | IT-180ABS example | 0.180 mm | Complete pressed bondline |
| Copper L2 | Specified copper | 0.035 mm | Ground reference |
| Core dielectric | IT-180ATC example | 1.100 mm | Dielectric only, copper excluded |
| Copper L3 | Specified copper | 0.035 mm | Power or assigned plane |
| Prepreg bondline | IT-180ABS example | 0.180 mm | Complete pressed bondline |
| Copper L4 | Specified copper | 0.035 mm | Signal routing |
The nominal sum is 1.600 mm: four copper contributions totaling 0.140 mm, two bondlines totaling 0.360 mm and a 1.100 mm core dielectric. These values are an illustrative bookkeeping example, not a stocked or approved ITEQ construction. Actual available materials, finished copper and thickness tolerances need confirmation. No surface-finish or solder-mask thickness is added by the example.
The layer roles also require electrical review. Naming L2 ground and L3 power does not automatically give every trace an acceptable reference path. Signal placement, plane continuity, transitions and the actual power-distribution design must be assessed. A mechanically convenient stack can still be unsuitable for the routed circuitry.
The source distinction between laminate and prepreg matters. The supports grade-specific review, while the manufacturer���s offers a separate supplier modeling resource. This 勛圖tv worksheet does not claim to embed that service, synchronize its library or import a supplier-approved design.
Check the physical order and thickness arithmetic
Enter alternating copper and dielectric rows, beginning and ending with copper. Each row contains its type, exact material identity, thickness in millimetres, plus/minus tolerance and layer role. A Core row represents dielectric only; a Prepreg row represents the complete pressed bondline. Where several plies form that bondline, consolidate them first and retain the detailed material record separately.
ITEQ Material Stackup Assignment
The output counts copper layers independently of physical entries. It sums nominal thickness, adds tolerances conservatively and reports the difference from the entered target. It compares mirrored entries by material identity, entry type and nominal thickness. A difference flags a drafting review; zero differences does not imply acceptable warpage, balanced copper coverage or a correct electrical topology.
In the sample, each of four copper rows has a hypothetical 簣0.005 mm allowance, each bondline 簣0.020 mm and the core 簣0.050 mm. Their arithmetic sum is 簣0.110 mm, producing 1.490���1.710 mm around the 1.600 mm nominal. These are demonstration tolerances, not 勛圖tv acceptance limits. A statistical or process-capability claim would require a different basis and appropriate data.
Avoid the two common thickness bookkeeping errors
The first error is counting core copper twice. If a supplier���s core dimension includes its copper faces, it cannot be entered directly as dielectric thickness while those copper faces are also listed as separate rows. Establish the convention, subtract copper only when the source definition justifies doing so, and record the resulting dielectric requirement with its appropriate tolerance.
The second error is treating raw prepreg thickness as a guaranteed pressed contribution. Prepreg changes state during lamination and interacts with the adjacent pattern. Use the agreed pressed bondline. A total of nominal raw sheet values can appear to meet a board-thickness target while misrepresenting the finished spacing that matters to impedance and insulation.

Keep units in the column labels. Do not combine micrometres, millimetres and mils without explicit conversion. One mil is 0.0254 mm. Copper weight may be a purchasing description, but a thickness calculation needs the appropriate thickness definition. Finished outer copper can include plating, whereas an inner foil entry may refer to a different manufacturing state.
The finished-board thickness requirement should also define how it is measured and what coatings are included. Local surface finish, solder mask and component attachment are different from the bare stack. Do not compare a bare dielectric-and-copper sum against a mechanical envelope without checking that the two quantities refer to the same object.
Keep material assignment linked to the routed design
For a controlled impedance requirement, identify the signal layer, reference layer, target, tolerance and measurement scope. Record the design model and the agreed geometry rather than relying on a single generic Dk. The ITEQ Dk/Df comparison guide separates material reference conditions; those values are not automatically the effective permittivity of every routed structure.
Changing a bondline can change the required trace geometry. If a manufacturer proposes an available construction different from the initial drawing, update the impedance table and the affected layout assumptions together. A permitted width compensation should be documented within its scope. It must not accidentally change a critical pad, connector feature or clearance that the compensation was never intended to cover.
Reference continuity deserves its own check. A signal changing layers needs an appropriate return-current path under the actual topology. Plane splits and voids cannot be repaired by choosing a lower-loss laminate alone. Keep high-speed and power-distribution reviews separate from the worksheet���s thickness calculation, and preserve the relevant analysis with the released revision.
For a long or demanding channel, use the appropriate frequency-dependent material and conductor models. A single published Df does not include vias, launches or conductor roughness. Define the electrical evidence needed from a prototype or coupon before manufacturing, rather than treating a stackup drawing as a substitute for validation.
Turn a proposal into a controlled manufacturing document
Start with a draft that clearly labels assumptions. The fabricator can then propose material constructions, thicknesses and process adjustments. Review each exception against the mechanical, electrical and application requirements. Resolve the differences and release a single approved version. Keep the original proposal and the accepted changes traceable so the production record can be understood later.
An approval should include the layer sequence and material identities, not only the total thickness. Two sequences can sum to the same dimension while assigning different spacings around a signal layer. Likewise, nominal symmetry in the list does not capture the distribution of copper across the panel. State what the symmetry check does and leave process-dependent conclusions to the relevant engineering review.
On a repeat order, compare the actual drawing revision and approved material list before reusing a previous quotation. A different prepreg style, resin content or foil option may be a meaningful change even when the family name and total thickness stay the same. Agree who may authorize such changes and what evidence must be repeated.

Send the final sequence, fabrication files, quantities and open questions through ITEQ PCB manufacturing or Contact. The downloaded stackup brief is supporting information; it is not a Gerber package, a purchase order or an automatic upload. Attach it manually when it helps explain the required construction.
ITEQ stackup design questions
Why does the tool require alternating copper and dielectric entries?
That convention makes the copper count and every interlayer spacing explicit. A multi-ply prepreg bondline is consolidated into one dielectric entry for this worksheet. Its individual plies remain in the supporting material record rather than being mistaken for additional circuit layers.
Can it recommend a press recipe or final trace width?
No. It checks material assignment and dimensional arithmetic. Pressing requires a qualified material-specific process. Trace width depends on the electrical structure and suitable modeling. Keep those separate tasks with their actual engineering owners.
Does zero mirrored-pair differences prove a good stackup?
No. It indicates that the compared entry types, names and nominal dimensions match. It does not evaluate copper coverage, stress, tolerances, return paths, power integrity or product reliability. Treat it as one drafting check within a larger review.
Are the example dimensions ready to order?
No. The example demonstrates a complete readable four-layer sequence and consistent units. Replace its dimensions and tolerances with agreed material and process data, then obtain approval for the actual board construction before release.
Bring the requirement and the drawing together
Send the board revision, construction, quantity and the standard or engineering question you need reviewed. Identify unresolved requirements so the response can address them.
Send requirements for reviewOptional: attach the downloaded worksheet manually. This guidance does not certify a design, approve a shipment or replace the applicable authorized standards.