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勛圖tv 繚 RF materials & manufacturing

RO4000 series laminates

Compare thermoset RF cores, antenna grades and bonding products by role. Use the explanations, source documents and interactive calculations to make the next engineering decision with clear assumptions.

Bring your band, stackup, quantity and acceptance requirements. Preliminary files are welcome for review.

勛圖tv rogers 6002 pcb construction example
Related ROGERS 6002 board photograph from the 勛圖tv media catalogue. Used to explain construction; not evidence that the pictured board uses the material discussed on this page.

Start with the engineering decision

Supplier references for a shortlist, not an interchangeability table
MaterialProcess DkDesign DkTypical Df
RO4003C3.38+/-0.053.550.0027
RO4350B3.48 +/- 0.053.660.0037
RO4360G26.15 +/- 0.156.40.0038
RO45333.30+/-0.083.450.0025 (0.0020)
RO45343.40 +/- 0.083.550.0027 (0.0022)
RO45353.44+/-0.083.600.0037 (0.0032)
RO4725JXR2.55+/-0.052.640.0026 (0.0022)
RO4730G33.00 +/- 0.052.980.0028
RO48303.25+/-0.053.240.0033
RO4835T3.33+/-0.053.480.0030
RO48353.48+/-0.053.660.0037

Choose the next material or engineering task

Each linked page has a specific role. Use the material reference for data, the manufacturing page for a build request, and the application or design guide for the relevant engineering decision.

Related topics organized under this subject
TopicWhat this page helps you do
Rogers RO4000 PCB: Design & ManufacturingPlan fabrication of thermoset RF boards and hybrid multilayers
RO4003C datasheet: Properties & Construction NotesInterpret supplier electrical and thermal values before assigning design inputs
RO4360G2 datasheet: Properties & Construction NotesInterpret supplier electrical and thermal values before assigning design inputs
RO4360G2 PCB manufacturingDefine the material, finished RF construction and inspection scope for a fabrication quote
RO4835 datasheet: Properties & Construction NotesInterpret supplier electrical and thermal values before assigning design inputs
RO4835 PCB manufacturingDefine the material, finished RF construction and inspection scope for a fabrication quote
RO4835T PCB manufacturingDefine the material, finished RF construction and inspection scope for a fabrication quote
RO4350B datasheet: Properties & Construction NotesInterpret RO4350B electrical data, thin-core exceptions and standard versus LoPro construction
RO4000 datasheet: Source & Engineering NotesRead shared RO4000 datasheet tables and construction exceptions before preparing an RFQ
Rogers PCB wirebonding: Source & Engineering NotesRead the original document with its conditions, then apply the method to a defined circuit construction
RO4000 LoPro processing guidelines: Source & Engineering NotesRead the original document with its conditions, then apply the method to a defined circuit construction
RO4000 LoPro datasheet: Source & Engineering NotesRead the original document with its conditions, then apply the method to a defined circuit construction
RO4350B PCB manufacturingDefine the material, finished RF construction and inspection scope for a fabrication quote
RO4003C PCB manufacturingDefine the material, finished RF construction and inspection scope for a fabrication quote

RF engineering workbench

Use explicit construction inputs. Results can be downloaded or opened as an email draft; the tool does not upload project information.

Worked planning example

Example: for model Dk 2.20, dielectric height 0.508 mm and target impedance 50 峏, an ideal zero-thickness microstrip gives approximately 1.568 mm width and effective permittivity 1.881. At 10 GHz its guided wavelength is approximately 21.857 mm. These are illustrative model inputs, not properties assigned to every material discussed here.

Use the result to inspect scale and sensitivity. Preserve the input units and assumptions in the downloaded brief, then use the actual finished geometry and appropriate solver or measurement method for release.

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Rogers Engineering Workbench

Rogers Engineering
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Using this tool & sharing results

Use the stated units, input limits and model assumptions. Results support an engineering discussion; they do not approve a design, process or production order.

After changing inputs, update the result before using it. Where a download or copy action is available, review that brief and attach or paste it into your enquiry. Opening Contact does not transfer these inputs or send a request.

How to use and share tool results

Microstrip cross-section: W is conductor width and h is local dielectric height. Illustration, not an approved stackup.
Microstrip cross-section: W is conductor width and h is local dielectric height. Illustration, not an approved stackup. Original engineering illustration.

Thermoset RF laminates: a practical route to mixed RF and digital boards

A thermoset RF laminate uses a cured resin system whose fabrication behavior differs from a PTFE laminate. Hydrocarbon-ceramic materials in the RO4000 family provide a useful route for RF circuits and mixed RF/digital constructions, but the family contains distinct grades and product roles. Core laminates, antenna materials, bonding layers and outer copper foils should remain separate entries in the layer drawing. The name RO4000 alone is not a complete stackup.

One common construction places the critical RF line near a controlled reference plane while other layers carry digital routing and power. This can focus premium material where it has electrical value. It also creates a hybrid manufacturing problem: the bonding layer, copper distribution, thermal exposure, drilled connections and overall balance must work together. Cost savings from a smaller amount of RF laminate should be compared with the additional lamination and qualification effort. A hybrid is not automatically cheaper for every quantity or geometry.

Choose the core thickness before locking the trace width. A thin RF dielectric may help confine fields and reduce an unwanted discontinuity, but it also changes line width, coupling and the copper-to-height ratio. Finished copper thickness and etch shape become important when dimensions are small. The preliminary microstrip tool intentionally omits these effects so that its result can be understood and checked. The released geometry should come from a model of the actual structure, including mask or nearby conductive surfaces when relevant.

Treat standard and low-profile copper constructions as deliberate specifications. Lower conductor profile can reduce one contribution to loss, but it does not eliminate dielectric attenuation, mismatch, launch loss or radiation. A material change may also involve construction-specific dielectric behavior. Specify the full grade and foil designation, then compare coupons with the same length and reference planes. Otherwise a measured improvement can be difficult to assign to the material change itself.

Assembly adds its own constraints. Consider connector attachment, local thermal mass, component sensitivity and any exposed RF conductor regions before choosing finish and process sequence. Material flammability data describe the tested laminate construction and should not be presented as certification of a fabricated board, an assembled product or a manufacturing company. Keep the required acceptance evidence in the order rather than relying on a general family description.

勛圖tv rogers 4003c pcb construction example
Related ROGERS 4003C board photograph from the 勛圖tv media catalogue. Used to explain construction; not evidence that the pictured board uses the material discussed on this page.
Process, design and effective dielectric values describe different measurements or models.
Process, design and effective dielectric values describe different measurements or models. Original engineering illustration.

How to turn a datasheet into usable design inputs

Read the property, the test method and the condition as one record. A dielectric constant without frequency, temperature or method can be ambiguous. A typical value is also different from a purchasing tolerance. The table on this page separates supplier process Dk from design Dk so that an engineer does not accidentally transfer a quality-control measurement into a circuit model with a different definition.

Effective permittivity belongs to the transmission-line structure. For an air-covered microstrip, some of the field occupies air and some occupies the substrate. For a homogeneous centered stripline, the field arrangement is different. Neither quantity should be casually relabeled as the material's process Dk. The same laminate can therefore appear in two correct calculations with different effective permittivities because the geometries differ.

Preserve document revisions when recording values. A supplier may publish a design reference that depends on thickness, copper configuration, frequency range or a particular extraction method. The presence of a newer document does not mean that an old approved circuit should be changed without review. Compare the relevant construction and determine whether the design model, procurement specification or acceptance record needs revision.

A useful material comparison holds the circuit task constant. Begin with the same electrical length or board geometry, then state which variable is allowed to change. Comparing one material at a different thickness, foil type and fixture can obscure the reason for a performance difference. Keep the comparison small enough to answer a defined question, such as trace-width change at equal impedance or dielectric attenuation under an explicitly constant-Df assumption.

When the material is selected, carry the chosen construction into the fabrication drawing. Specify the supplier grade, core thickness, copper type, finish, bond layers and critical RF dimensions. Leave unresolved items visibly open for engineering review. This page is the data interpretation step; the linked manufacturing page carries the selected material into a quote-ready board description.

From a nominal line to a toleranced RF layout

Establish the local cross-section before choosing a trace width. Record the dielectric height, material model, copper thickness and reference-plane arrangement. A total board thickness is not a valid substitute for the distance to the reference plane unless the structure is truly a two-layer core with that definition. For stripline, check whether the trace is centered and whether the dielectric is homogeneous on both sides.

Use a preliminary calculation to estimate scale, then evaluate the actual construction in a suitable solver. The ideal line model provides a reproducible starting point, but it does not include solder mask, trapezoidal etch shape, conductor roughness, dispersion or a three-dimensional connector launch. A calculator output with many decimal places is still only as useful as the assumptions that generated it.

Translate manufacturing variation into circuit questions. A width tolerance, dielectric-height tolerance and Dk variation do not necessarily combine as a single worst-case impedance number for every circuit. Establish which variables can move together and which are independently controlled. For a filter, sensitivity of resonator length and coupling gap may be more useful than one line-impedance estimate. For an array, phase tracking across paths can matter more than a nominal delay value.

Keep a continuous and intentional return structure. Slots, voids, antipads and layer changes can alter the fields even when the trace width remains constant. Where a signal transitions to another layer, review the return connection and launch geometry. Where a metal enclosure or shield is close to the line, include it in the final electromagnetic model. The schematic net name does not describe those physical boundaries.

Release a drawing that links the electrical model to measurable construction. Identify critical dimensions, stackup revision, allowed substitutions and the test method. If a prototype leads to a geometry adjustment, record the reason and the revised model rather than allowing the change to remain an undocumented fabrication compensation. That record makes later procurement and repeat production substantially easier to compare.

Cost planning and a direct RFQ route

Where the cost changes, and which savings are real

For a small RF order, setup, procurement and test preparation may matter as much as the area of laminate. A panel that holds more circuits spreads some shared effort across more boards, but only if the orientation, tooling and coupon requirements permit that layout. The budget tool uses an explicit rectangular nesting model so that its area assumption can be inspected. It does not assume every visible square millimeter of a panel becomes a delivered board.

Copper foil, core thickness and bonding system are part of the purchased construction. A quotation based on a different thickness or foil is not a clean price comparison, even when the headline material name matches. Ask whether the offered material is standard for the supplier's available construction and whether minimum purchases, special handling or qualification work affect the lot. Availability and lead time must be confirmed for the actual order rather than inferred from a web page.

Complexity can move cost in several directions. A hybrid stack may reduce the amount of premium RF laminate while adding press planning and interface review. Metal backing can improve a thermal path while adding bonding and machining requirements. Extra coupons or RF fixtures can reduce uncertainty but add material, setup and measurement work. Compare the complete project scope instead of ranking designs by laminate price alone.

The optional numerical budget uses cost allowances entered by the visitor. It contains no calibrated 勛圖tv tariff and does not claim current market pricing. The model combines the costed panels, one-time setup, batch testing and per-board processing; assembly is included only when selected and entered. Shipping, taxes, process yield loss and unentered qualification are excluded. A zero value means already included or deliberately zero, not unknown.

When geometry, quantity or supply scope changes, revisit the allowances. A per-board processing cost from one batch may not apply to another. The tool clears old allowances on those changes to avoid presenting a stale total. Hybrid, metal-backed, unresolved and more complex multilayer constructions go to engineering quotation. The downloaded brief remains useful because it carries the requirements and assumptions even when a numerical price would be misleading.

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Rogers Fabrication Budget & RFQ

Rogers Engineering
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Using this tool & sharing results

Budget outputs are planning scenarios. Check the included costs and rate assumptions; a confirmed quotation requires a review of your files and scope.

After changing inputs, update the result before using it. Where a download or copy action is available, review that brief and attach or paste it into your enquiry. Opening Contact does not transfer these inputs or send a request.

How to use and share tool results

Prefer to send files now? Contact the 勛圖tv team with the requested material, construction and quantity. An exact quotation is based on the agreed scope.

Verify the construction that matters to the product

A measurement plan that answers the design question

Begin with what the prototype must establish. Is the question electrical continuity, line impedance, insertion loss, phase balance, resonant frequency, thermal behavior or mechanical fit? These are different tests and they may require different coupons, fixtures and acceptance limits. A test label without the represented structure and measurement method leaves room for two parties to interpret the result differently.

For RF measurements, define the reference planes and account for the launch or fixture. A raw network-analyzer trace can include connectors and transitions that are not part of the material comparison. De-embedding or a representative reference structure may be needed, depending on the question. Record calibration, frequency span, temperature and the circuit revision with the result. This makes later comparisons more informative than a single unqualified pass statement.

Investigate a disagreement between the model and the board in a controlled sequence. Check the finished conductor dimensions, dielectric height, material construction and measurement setup before changing the Dk to force a fit. The model may omit a nearby cover, a return-path discontinuity or a loss mechanism. Equally, the test fixture may represent a different structure from the intended coupon. Identifying the cause protects the next build from an accidental compensation.

Keep the accepted construction and records together. A successful prototype supports the tested revision under its stated conditions. Changes to material, foil, bond system, geometry, assembly exposure or test scope deserve review before a repeat order is treated as equivalent. The project does not need every possible test; it needs the evidence that resolves its actual risks and acceptance requirements.

rogers 4350b copper base pcb construction example
Related ROGERS 4350B board photograph from the 勛圖tv media catalogue. Used to explain construction; not evidence that the pictured board uses the material discussed on this page.
Define reference planes and representative geometry before comparing model and measurement.
Define reference planes and representative geometry before comparing model and measurement. Original engineering illustration.
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Rogers Construction Explorer

Rogers Engineering
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Using this tool & sharing results

Use the stated units, input limits and model assumptions. Results support an engineering discussion; they do not approve a design, process or production order.

After changing inputs, update the result before using it. Where a download or copy action is available, review that brief and attach or paste it into your enquiry. Opening Contact does not transfer these inputs or send a request.

How to use and share tool results

Questions before the next design or purchase decision

What should this page help me decide?

Compare thermoset RF cores, antenna grades and bonding products by role. Start with the named construction and the relevant engineering requirement. The photographs show physical circuit examples, while the original-source links and explicit model assumptions support the technical review.

Does the design tool approve this PCB for manufacture?

No. It calculates the stated preliminary model or organizes a construction brief. Finished copper, transitions, mixed dielectrics, assembly interfaces and process limits may require a more complete review. The downloaded result preserves assumptions so engineering can evaluate the same inputs.

Can I obtain a price without completing the tool?

Yes. Use the direct Contact or email route with your drawing, quantity and construction requirements. The optional budget uses your entered allowances and an explicit panel model; it is not a calibrated 勛圖tv tariff. Complex constructions need a file-based quotation.

What should I send with an enquiry?

Include the exact material designation, fabrication artwork, drill data, outline, proposed stackup, copper, finish and quantity. Add the relevant impedance, RF, thermal or mechanical acceptance requirements. If assembly is included, provide the BOM, placement data and test expectations.

Continue with the right engineering task

Original technical references

Supplier documents support material identity, properties and methods. They do not establish current stock or qualify an unspecified finished board. Check the exact grade, construction and document revision for your order.